Electric Heating Homogeneous Mixing Emulsifying Stirring Tank

Product Introduction：

Electric Heating Homogeneous Mixing Emulsifying Stirring Tank uses the centrifugal force generated by a high-speed, high-rotational-speed rotor to throw materials radially into the narrow and precise gap between the stator and rotor. At the same time, the materials are subjected to centrifugal extrusion, impact and other forces, so that they are dispersed, mixed and emulsified. This machine has the advantages of compact structure, small volume, light weight, easy operation, low noise and stable operation. Its feature is that it does not grind the medium in the production process, integrating high-speed shearing, dispersion, homogenization, mixing and crushing into one. The emulsifying tank is widely used in various industries to mix and emulsify materials, improving production efficiency and material quality.

The dispersion and mixing system designed for complex working conditions is equipped with a stirring system, a homogenization system, a heating system, a vacuum pressure system, a temperature and pressure sensing system and an online detection system. It can be used for research and production of creams, chemical synthesis reactions, and high-viscosity material mixing. Both experimental and production models are available, and personalized customization is also provided.

Working Principle:

The intermittent vacuum emulsifier means that under vacuum conditions, a high-shear emulsifier is used to quickly and uniformly distribute one or more phases of materials into another continuous phase. It uses the strong kinetic energy brought by machinery to make the materials bear hundreds of thousands of hydraulic shears per minute in the narrow gap between the stator and rotor. Through the combined effects of centrifugal extrusion, impact, tearing and so on, the materials are uniformly dispersed and emulsified instantly. After high-frequency circulation, high-quality products with fine bubbles and stability are obtained.

Product Features:

1》Soft seal between mechanical seal and the tank body, allowing materials to operate under vacuum.

2》The tank body can be heated by electricity, steam or oil-water circulation.

3》The temperature detection device on the tank body ensures controllable temperature, and the coil in the jacket can realize cooling.

4》The inner wall of the tank body is precision-machined by a large vertical lathe, ensuring that the movable scraper can scrape off the materials on the inner wall and bottom of the tank when rotating.

5》Another set of high-speed disperser in the tank makes various materials subject to strong shearing, dispersion and mixing.

6》The rotation of both the stirring paddle and the high-speed disperser in the tank adopts frequency conversion speed regulation, and different rotating speeds can be selected according to different processes and viscosities.

Equipment Parameters:

Composed of a tank body, a stirring device and an intermittent high-shear emulsifier. The slow-speed stirrer consists of a middle pitched blade paddle stirrer and a frame paddle stirrer capable of mixing high-viscosity materials. Scrapers for wall scraping are installed around the frame paddle stirrer, and their function is to continuously form new interfaces between the inner wall of the container and the materials, leaving no dead corners. The high-speed homogeneous emulsifier is composed of a high-speed rotating impeller and a stator with radial diversion grooves. The specially designed upper and lower blades of the impeller rotate at high speed, so that materials are sucked in from the upper and lower parts of the impeller at high pressure, and then thrown out by the impeller at high speed under centrifugal force. Due to the small gap between the impeller and the stator, the materials undergo a series of complex physical reactions such as strong shearing, extrusion, mixing, spraying and high-frequency oscillation during the suction and ejection process, thus fully emulsifying the mixed materials. Since the slow-speed stirring rotates in the same speed and reverse direction continuously, the materials in the entire container are finally mixed, dispersed, homogenized and emulsified continuously from top to bottom.

Application Fields:

Food: Soy sauce, condiments, mayonnaise, cheese, instant food, infant food, jam, pet food, starch solution

Cosmetics: Lotion, sunscreen products, perfume, decorative cosmetics, shampoo, hair dye, hand wash cream, liquid soap, toothpaste, collagen suspension emulsion, carbon emulsion

Chemical Industry: Detergents, polishes, lubricants, pigments, paints, preservatives, solvents, wax emulsions, polymer emulsions, silicon emulsions, rubber solutions, catalyst suspension emulsions, penetrants, insecticides, fungicides

Pharmaceutical Industry: Ointments, gels, sugar/salt solutions, suppositories, sugar coatings, shampoo (oil-in-water or water-in-oil), paraffin emulsions, fat emulsions, vegetable component decomposers, preservatives

Beverages: Fruit juice, vegetable juice, milk mixed drinks, protein drinks, spices, liqueurs, alginates

Product Volume (15L---5000L):

Notes:

1 The upper limit of processing capacity in the table refers to the measurement data when the medium is "water";

2 The processing capacity depends on the viscosity, consistency of the materials and the requirements of the final product;

3 For working conditions such as high temperature, high pressure, flammability, explosiveness and corrosiveness, accurate parameters must be provided for model selection and customization;

4 The data in this table may not be applicable due to technical modifications or customization. The correct parameters shall be subject to the actual product provided.